Industrial Hydraulic Systems Technical Transition Guide

This document outlines the technical considerations relevant to the use of ISO L-HM hydraulic oils in industrial hydraulic systems. It is intended to support engineering, maintenance and procurement teams when assessing hydraulic oil suitability within existing operating and approval frameworks.

Equipment covered

  • Machine tools and presses
  • Material handling systems
  • Automated production equipment

Key operating risks addressed

  • Pump and valve wear under continuous operation
  • Loss of pressure or control stability
  • Thermal stress during sustained duty cycles

Hydraulic oil technical basis

Industrial hydraulic systems typically operate under continuous or near-continuous duty and require consistent viscosity performance, defined antiwear protection and resistance to thermal degradation. Hydraulic oils used in these applications are commonly aligned with ISO 11158 L-HM and DIN 51524 Part 2 performance categories.

Hydraulic viscosity grade selection

System condition Typical viscosity grade Selection rationale
High speed systems or low ambient temperatures ISO VG 32 Supports improved flow characteristics and responsive system control
General industrial hydraulic duty ISO VG 46 Provides balanced wear protection, thermal stability and efficiency
High load or elevated operating temperatures ISO VG 68 Improves film strength and component protection under sustained stress

Equivalency and approval position

Hydraulic oils aligned with ISO 11158 L-HM or DIN 51524 Part 2 are generally considered technically suitable for industrial hydraulic systems when viscosity grades are selected in line with equipment manufacturer guidance and operating conditions.

Changeover guidance

  • Changeover is typically carried out during planned maintenance activities
  • System flushing is not normally required when replacing lubricants of the same specification category
Last reviewed: January 2026